Cedar Cliff Spillway
The Cedar Cliff dam and hydropower project is located approximately six miles from Cullowhee, in Jackson Country, North Carolina. The dam and hydroelectric facility is owned by Duke Energy and is located downstream of three other hydroelectric projects that are operated as a system.
The primary spillway includes a Tainter gate and the existing auxiliary spillway system includes two fuse plug sections (with different crest/activation elevations). It was determined that the combination of the primary and auxiliary spillway systems were not adequate to safely pass the regulatory-increased Inflow Design Flood (IDF). The construction of a Hydroplus Fusegate system with six semi-labyrinth Fusegates in an enlarged auxiliary spillway channel was selected to increase spillway capacity to safely pass the new IDF which is now the full Probable Maximum Flood (PMF).
Two reduced scale physical models were constructed to determine the required size of a ventilation system for the proposed Cedar Cliff Fusegates and headpond and tailwater levels at each Fusegate for flows up to the sixth Fusegate activating. The tailwater levels were required for design of the Fusegate ballast system.
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Civil InfrastructureHydrology Hydraulics and Fluids
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An existing roof vent arrangement was allowing rainwater to enter the Pot Room. Alden supported efforts to develop a roof vent geometry to eliminate the intrusion of rain water. The purpose of the CFD study was to ensure that the roof vent modification did not increase pot room temperature levels beyond specified limits for workers in the plant.
To evaluate the existing and proposed Pot Room arrangements, thermal and fluid flow profiles in the immediate vicinity of the pots were determined based on air flows through the plant floor and wall mounted vents. The detailed CFD model was developed from plant drawings to include all major basement, pot room and roof venting geometries. The surrounding ambient environment was included with quiescent atmospheric conditions and average ambient temperature. Thermal losses form the pots to the pot room air and from the pot room to the environment were included in the analysis. The results of the CFD modeling showed that the proposed modification to the roof venting arrangement was acceptable and would not increase the temperature in the worker-occupied spaces by more than 2 degrees F.
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Civil Infrastructure
Smelter Pot Room Roof Ventilation System
Read how a CFD study ensured that a roof vent modification did not increase pot room temperature levels beyond safe levels
Plant McDonough, owned and operated by Southern Company, has experienced excessive siltation at the makeup water intake. The intake uses cylindrical wedgewire screening within an intake originally designed for much larger, once-through cooling water flows. Flow modeling was performed to provide a viable passive solution to reducing the sediment accumulation at the intake. To model the geometric details of the system accurately, a field survey was performed prior to the flow modeling efforts. The flow study included both CFD modeling and scale physical modeling.
For this investigation, Alden developed a 1:20 scale live bed physical model. This model was extremely well tuned to reproduce the behavior of bed load sediment. Even with the very fine crushed walnut shell particles, however, it was challenging to reproduce the behavior of suspended load. The use of a high fidelity CFD model, therefore, proved extremely useful for this project, in that suspended load is generally very accurately tracked with CFD models, which are not well validated for bed load simulation. By using the two together, the two extremes of sediment transport are captured, and developing a solution that covers this range has a high likelihood of success.
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Civil Infrastructure | Hydrology Hydraulics and Fluids
Plant McDonough Intake Modification
CFD and physical model study to assist in the evaluation of a solution to reduce the sediment accumulation.