Grout Performance Testing – Logan Martin Dam
Dam Remediation Using High and Low Mobility Pressure Grouting
Logan Martin Dam, owned and operated by Alabama Power Company, is a hydroelectric generation site located on the Coosa River in Vincent, Alabama. Since construction in the late 1960’s, ongoing remedial pressure grouting projects have targeted significant seepage flow reduction beneath the embankment dam which is founded on karst, a limestone geology characterized by underground aquifers, caverns, and the potential for sinkholes, particularly as seepage flow erodes the underlying limestone and continually changes its distribution. Alden and Alabama Power have partnered to design and construct a large scale enclosed pressure grouting test chamber (3’ wide by 3’ tall by 30’ long) and an associated test protocol to evaluate and optimize grout mix design performance in geo-materials that simulate the fractured, cavernous geology at Logan Martin Dam.
This first-of-a-kind test approach uses a small production scale grout plant to prepare and inject the high mobility grout mixtures into the test chamber. The test chamber is designed with discharge ports along its length to allow water initially occupying the test chamber—and subsequently grout—to be displaced as newly batched grout is injected. Throughout the grout injection process, pressure and temperature measurements within the test chamber, as well as discharge flow rate and discharge flow specific gravity measurements out of the test chamber, are used to monitor and evaluate grout dispersion characteristics within the chamber.
Grout injection criteria used to govern test advancement and later termination includes displaced grout quality (i.e., displaced grout specific gravity relative to that of the freshly batched grout) and the internal test chamber pressure. After grout injection, various performance metrics are evaluated to quantify mix effectiveness. The normalized grout take, for example, evaluates the overall mix efficiency by relating the injected grout volume to the volume available within the geo-material for grout to occupy.
Since conception, updates to the test facility and protocol have been made to facilitate low mobility grout testing, as well as grout performance testing in the presence of water cross flow. Results from this ongoing research program are being used to reduce grouting cost through grout mix design and bore hole spacing optimization, while also improving dam safety by increasing knowledge on how grout penetrates rock fractures without in-situ excavation.
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An existing roof vent arrangement was allowing rainwater to enter the Pot Room. Alden supported efforts to develop a roof vent geometry to eliminate the intrusion of rain water. The purpose of the CFD study was to ensure that the roof vent modification did not increase pot room temperature levels beyond specified limits for workers in the plant.
To evaluate the existing and proposed Pot Room arrangements, thermal and fluid flow profiles in the immediate vicinity of the pots were determined based on air flows through the plant floor and wall mounted vents. The detailed CFD model was developed from plant drawings to include all major basement, pot room and roof venting geometries. The surrounding ambient environment was included with quiescent atmospheric conditions and average ambient temperature. Thermal losses form the pots to the pot room air and from the pot room to the environment were included in the analysis. The results of the CFD modeling showed that the proposed modification to the roof venting arrangement was acceptable and would not increase the temperature in the worker-occupied spaces by more than 2 degrees F.
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Civil Infrastructure
Smelter Pot Room Roof Ventilation System
Read how a CFD study ensured that a roof vent modification did not increase pot room temperature levels beyond safe levels
Plant McDonough, owned and operated by Southern Company, has experienced excessive siltation at the makeup water intake. The intake uses cylindrical wedgewire screening within an intake originally designed for much larger, once-through cooling water flows. Flow modeling was performed to provide a viable passive solution to reducing the sediment accumulation at the intake. To model the geometric details of the system accurately, a field survey was performed prior to the flow modeling efforts. The flow study included both CFD modeling and scale physical modeling.
For this investigation, Alden developed a 1:20 scale live bed physical model. This model was extremely well tuned to reproduce the behavior of bed load sediment. Even with the very fine crushed walnut shell particles, however, it was challenging to reproduce the behavior of suspended load. The use of a high fidelity CFD model, therefore, proved extremely useful for this project, in that suspended load is generally very accurately tracked with CFD models, which are not well validated for bed load simulation. By using the two together, the two extremes of sediment transport are captured, and developing a solution that covers this range has a high likelihood of success.
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Civil Infrastructure | Hydrology Hydraulics and Fluids
Plant McDonough Intake Modification
CFD and physical model study to assist in the evaluation of a solution to reduce the sediment accumulation.